Cow Collar Webbing Punching Machine

The cow collar webbing punching machine, also known as a hole-punching press, is an advanced welding device that combines high-frequency ultrasonic vibration technology with welding processes. It enables fast and precise welding and cutting operations on various materials. Below is a detailed introduction to the high-power ultrasonic spot welding and cutting machine:

I. Working Principle

The working principle of the cow collar webbing punching machine is primarily based on high-frequency ultrasonic vibrations. The ultrasonic generator converts 50–60 Hz alternating current into high-frequency voltage, which is then supplied to the amplitude transformer. The amplitude transformer drives the upper pressure plate (secured by springs and nuts) to press down on the workpiece. When the clamping force reaches a certain value, high-frequency impacts cause the two processing surfaces to melt rapidly, achieving metal bonding. Simultaneously, ultrasonic energy can be directly transmitted to the seam of the workpiece, generating instant high temperatures to complete the welding.

II. Technical Features

1. High Efficiency and Speed: High-frequency ultrasonic vibrations enable rapid melting and bonding of welding surfaces, significantly improving welding efficiency.

2. High Welding Precision: Since ultrasonic welding is based on atomic-level bonding, the strength of the weld points is very high, and the deformation of the workpiece after welding is minimal.

3. Eco-Friendly and Pollution-Free: Ultrasonic welding does not require welding agents, causes no pollution to the processed materials, and produces no harmful gases, making it an environmentally friendly welding method.

4. Easy Operation: The equipment is simple to operate, requiring only minimal power input for welding, resulting in low energy consumption.

5. Excellent Stability: Ultrasonic welding offers a wide range of welding applications, and the welded workpieces exhibit high stability with clean, aesthetically pleasing, and smooth surfaces.

Performance Parameters (Example)

Operation Mode: Manual, Semi-Automatic

Output Duration: 0.1–0.99 seconds

Voltage: 220V

Frequency: 20–15 kHz

Power: 800W and above (High Power)

Total Welding Area: Varies based on specific equipment model and workpiece requirements

Weight: Varies depending on the equipment and configuration